Company Profile
Interested in working with us? Download a copy of our Company Profile using the below form.
Polyfusion for Concrete. The Last Coating Your Slab Will Ever Need.
Concrete is strong — but porous. Left unprotected, it absorbs moisture, chemicals and contaminants that cause corrosion, spalling and structural failure. Polyfusion by IBIX Industrial seals that vulnerability permanently, with a thermoplastic coating that fusion-bonds directly to the substrate and becomes part of the slab itself.
Available exclusively in Australia through Remcon Group.
Why Concrete Needs More Than Paint or Epoxy
Traditional coatings sit on top of concrete. They peel, yellow under UV, crack under thermal movement and fail under chemical attack. Polyfusion works differently — it liquefies under the IBIX flame spray system and fuses into the concrete’s porous surface, creating a seamless, waterproof membrane that cannot delaminate.
The result:
Where Polyfusion is Applied on Concrete
Industrial Floors & Warehouses High-traffic concrete floors in factories, warehouses and distribution centres. Polyfusion handles forklift traffic, chemical spills and intensive cleaning cycles without degrading.
Containment Bunds Chemical spill containment bunds demand an impermeable, chemically resistant surface. Polyfusion’s anti-osmotic properties make it the specified choice for bunds holding acids, fuels, solvents and industrial liquids.
Underground Carparks & Basement Slabs Water ingress, tyre wear and de-icing salts destroy unprotected concrete. Polyfusion creates a waterproof membrane that extends slab life significantly and reduces remedial costs long-term.
Food & Beverage Processing Floors Wineries, breweries, abattoirs and food processing facilities require surfaces that are hygienic, chemically resistant and anti-slip. Polyfusion is approved for contact with alcohol and wine and withstands aggressive wash-down procedures.
Water & Wastewater Structures Concrete channels, holding tanks and pump station floors are subject to constant moisture and chemical exposure. Polyfusion’s anti-osmotic barrier prevents degradation from the inside out.
Commercial & Public Spaces Showrooms, retail floors and public walkways benefit from Polyfusion’s anti-slip finish and colour options for safety zoning and aesthetics.
The Application Process
Step 01 — Surface Assessment Remcon inspects the concrete substrate for hollow spots, cracks and contamination. All defects are repaired using appropriate materials prior to coating.
Step 02 — Surface Preparation The surface is sanded or ground to a flat, clean profile. This is critical — Polyfusion bonds to prepared concrete, so the quality of preparation determines the quality of the result.
Step 03 — Primer Application (Polyres N) A layer of Polyres N primer is applied across the substrate and allowed to reach the correct tacky state — not too wet, not too dry. This primes the surface for thermoplastic bonding.
Step 04 — Flame Spray Application Using the IBIX Hercules flame spray system, Polyfusion thermoplastic powder is liquefied and applied directly to the primed surface. It bonds on contact and dries in seconds.
Step 05 — Inspection & Handover Remcon conducts a full quality inspection before handover. The surface is ready for immediate use.
Common Questions — Polyfusion on Concrete
Q: How long does Polyfusion last on concrete? Polyfusion is designed for long-term durability. When correctly applied to a properly prepared substrate, it resists stress cracking, UV, salt, detergents and typical industrial wear for many years — outlasting conventional epoxy or polyurethane coatings significantly.
Q: Can Polyfusion be applied over existing coatings? In most cases, existing coatings need to be removed and the substrate returned to bare, sound concrete before Polyfusion is applied. Our team will assess during the site inspection.
Q: How quickly can the surface be returned to service? One of Polyfusion’s major advantages is speed — the coating dries in seconds after application. In most cases the surface can be returned to service the same day.
Q: Is Polyfusion suitable for external concrete? Yes. Polyfusion is specifically formulated to resist UV exposure, adverse weather, salt and airborne pollutants — making it highly suitable for external slabs, paving and civil structures in Australian conditions.
Q: Can it be applied in colour? Yes. Polyfusion is available in a standard range of colours for safety zoning, wayfinding and aesthetic requirements.
Interested in working with us? Download a copy of our Company Profile using the below form.
